New Flyer XD40 recalls
NHTSA's records list 15 safety recalls covering the New Flyer XD40 since Nov. 1, 2016, for model years 2015-2026. The most recent was reported to NHTSA on Oct. 5, 2026.
Built by the Tribune's code from NHTSA's official records. No AI wrote this page. Updated Nov. 7, 2026.
NHTSA's VIN lookup shows whether a specific vehicle has an open recall. Check a vehicle by its VIN at NHTSA
2026 New Flyer XD40 recalls 2
- Hazard Indicator Light Not Displayed on Instrument Panel/FMVSS 108
Component: electrical system. 693 vehicles potentially affected.
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
2025 New Flyer XD40 recalls 1
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
2024 New Flyer XD40 recalls 3
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Fuel Filter Hoses May Disconnect and Leak Fuel
Component: fuel system, diesel. 210 vehicles potentially affected. Links to NHTSA's record.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
2023 New Flyer XD40 recalls 5
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Fuel Filter Hoses May Disconnect and Leak Fuel
Component: fuel system, diesel. 27 vehicles potentially affected. Links to NHTSA's record.
- Software Error May Cause Unintended Acceleration
Component: vehicle speed control. 211 vehicles potentially affected. Links to NHTSA's record.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
- Incorrect Weight on Certification Labels/FMVSS 120
Component: equipment. 188 vehicles potentially affected. Links to NHTSA's record.
2022 New Flyer XD40 recalls 5
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Software Error May Cause Unintended Acceleration
Component: vehicle speed control. 211 vehicles potentially affected. Links to NHTSA's record.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
- Incorrect Weight on Certification Labels/FMVSS 120
Component: equipment. 188 vehicles potentially affected. Links to NHTSA's record.
- Steering Gear Incorrectly Assembled
Component: steering. 55 vehicles potentially affected. Links to NHTSA's record.
2021 New Flyer XD40 recalls 6
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
- Steering Gear Incorrectly Assembled
Component: steering. 55 vehicles potentially affected. Links to NHTSA's record.
- Fuel Hose Leak
Component: fuel system, diesel. 30 vehicles potentially affected. Links to NHTSA's record.
- Excessive Ammonia in Tailpipe Exhaust
Component: engine and engine cooling. 28 vehicles potentially affected. Links to NHTSA's record.
- High Pressure Fuel Rail Assembly May Leak Fuel
Component: fuel system, diesel. 3,600 vehicles potentially affected. Links to NHTSA's record.
2020 New Flyer XD40 recalls 3
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
- High Pressure Fuel Rail Assembly May Leak Fuel
Component: fuel system, diesel. 3,600 vehicles potentially affected. Links to NHTSA's record.
2019 New Flyer XD40 recalls 3
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Transmission May Separate from Driveshaft
Component: power train. 2,351 vehicles potentially affected. Links to NHTSA's record.
- High Pressure Fuel Rail Assembly May Leak Fuel
Component: fuel system, diesel. 3,600 vehicles potentially affected. Links to NHTSA's record.
2018 New Flyer XD40 recalls 3
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- High Pressure Fuel Rail Assembly May Leak Fuel
Component: fuel system, diesel. 3,600 vehicles potentially affected. Links to NHTSA's record.
- Rooftop Glass Panel May Shatter
Component: visibility. 172 vehicles potentially affected. Links to NHTSA's record.
2017 New Flyer XD40 recalls 5
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- High Pressure Fuel Rail Assembly May Leak Fuel
Component: fuel system, diesel. 3,600 vehicles potentially affected. Links to NHTSA's record.
- Fire Suppression System May Not Discharge
Component: equipment. 463 vehicles potentially affected. Links to NHTSA's record.
- Improperly Torqued Hose Connections/FMVSS 121
Component: service brakes, air. 283 vehicles potentially affected. Links to NHTSA's record.
- Seat Belt Buckle Stuck in the Locked Position
Component: seat belts. 214 vehicles potentially affected. Links to NHTSA's record.
2016 New Flyer XD40 recalls 2
- Fire Suppression System May Not Discharge
Component: equipment. 463 vehicles potentially affected. Links to NHTSA's record.
- Seat Belt Buckle Stuck in the Locked Position
Component: seat belts. 214 vehicles potentially affected. Links to NHTSA's record.
2015 New Flyer XD40 recalls 2
- ABS and ESC May Fail Without Warning Lights Illuminating/FMVSS 121, 136
Component: electronic stability control (esc). 6,673 vehicles potentially affected.
- Fire Suppression System May Not Discharge
Component: equipment. 463 vehicles potentially affected. Links to NHTSA's record.
Counted and listed by the Tribune's code from NHTSA's recall records. A recall appears under every model year it covers.